When machining a flywheel, maintaining parallelism between the outer ring and the mounting surface is critical, requiring careful setup and measurement to ensure proper alignment; additionally, some flywheel designs, such as those with welded ring gears and riveted connections, may have structural weaknesses that affect overall engine performance and reliability.
Deep Dive
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Deep Dive
GRINDING A CORVAIR FLYWHEELAdded:
Well, look who showed up. Hey, happy Sunday. How we doing? Hey, let's go see what I'm up to. Hey, I got a flywheel off of a Corvair here. I'm going to be grinding this surface, the outer surface, and then he wants me to hit the backside here.
Got a little distortion.
Let me get it bolted down and dialed in.
So, here we go. I got it dialed in. I'm going to cut this surface first. I have to maintain this 125,000 step. So, I'll cut this and whatever I take off of this, I'll cut off of this outer ring.
>> All right, there you go.
Now I got to change the setup to cut this.
Here you go.
Now let me flip it over and cut the other side.
All right, now I'm set up here on the backside.
Now, listen to it hitting in three spots.
Just like the other ring on the opposite side.
Here we go.
Both sides.
Here's a look at that pressure plate.
It's got the ring gear welded to it.
All right, what a quirky design, huh?
Um, so I didn't have all three of the pieces. Uh, here's an image of it. It's It's super weak and a horrible design.
So, this is the piece that bolts to the crankshaft, and then it is connected to this piece, which is riveted to the flywheel at ground.
Well, look who showed up. What do you need? Do you need something, mister?
He said, "Yes, I need fed it."
Get bully gear.
What a stupid design, huh? Hey, the bolts that go into the flywheel from the end of the crankshaft are 11/32.
Who's got a tap for that? Not me. Thanks for coming along on this Sunday, you guys. Hey, you guys come back and see me again, all right? And be nice to each other. Bye.
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