The Wēiti River Bridge, a 535-meter extradosed mega structure in New Zealand, demonstrates how purpose-built Form Traveller equipment enables horizontal bridge deck construction by using 15 hydraulic jacks controlled by a central computer system to pour concrete in balanced sections, allowing the bridge to span the river with fewer piers while maintaining clear passage for river navigation.
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Inside the Wēiti River Bridge build | Penlink O Mahurangi updateAdded:
The Wēiti River Bridge on Auckland’s Penlink O Mahurangi project is one of six bridges along this brand new highway. Spanning 535 metres across the river, and with a deck high above the water, it’s by far the largest. This extradosed bridge is truly a mega structure in New Zealand terms.
The height of the piers are equivalent to a 20 story building. When you stand next to the structure you truly get an appreciation of the scale. We’ve also built all four piers now up to road deck level. And this year we really start construction of the bridge deck itself and linking Whangaparāoa and Stillwater. The bridge deck is being built horizontally – out from the top of the piers – using purpose built equipment called a Form Traveller. It’s a type of steel cage, which allows concrete to be poured and set in equally balanced sections, before moving out to lay the next part. The white steel structure behind us is a temporary prop that gives the structure added stability during the construction phase. There will be a form traveller on each side of the column. One will travel towards Whangaparāoa, and the other back towards State Highway 1. Once that concrete goes off, we have the ability to drive the Form Traveller across the new piece of concrete into the next position where we can do the same again. It’s all done using 15 hydraulic jacks, controlled by a central computer on site, which was designed by the Penlink O Mahurangi team. On a computer screen, we have the ability to isolate groups of jacks, isolate one jack. We get feedback on pressure and stroke, how far the jack has gone. And we can control the movements of the Form Traveller from that screen and from a remote. That’s really useful in terms of being able to be at the face of what’s happening and being able to control it.
It’s technology that helping build this unique bridge that will be a feature of this brand new highway. Its long-span design uses fewer piers to ensure not only a connection across the river for cars and walkers alike, but a clear passage underneath it as well.
The extradosed span allows you to span to the outer extents of the river and avoid piers in the middle or navigable channel. That span enables full river access for river users. The bridge deck being 40 metres high allows yachts and vessels to be able to transit underneath the bridge safely.
A true piece of Kiwi ingenuity set to provide a vital connection in north Auckland with minimal impact to its surroundings. It’s an absolute privilege to be working on a structure like this. I’m sure anyone driving over this in the future will really be able to appreciate the views out down the Wēiti River towards Rangitoto Island.
It’s an iconic bridge in New Zealand and will be an iconic structure for generations to come.
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