The European Rover Challenge 2026 team Beyond Robotics demonstrates how systematic systems engineering—integrating mechanical, electrical, navigation, arm, and science subsystems with iterative testing and optimization—enables the development of reliable, high-performance planetary rovers like Talos 2.2, which features waterproof 3D printed electronics enclosures, advanced sensor fusion navigation, and autonomous robotic arm capabilities for Mars exploration missions.
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Beyond Robotics | European Rover Challenge 2026Added:
[music] [music] [music] [music] >> My name is [music] Lefteris and I have the honor of leading Beyond Robotics for participation in the European Rover Challenge 2026 [music] in Poland. This marks our fourth year in the journey following our participation in the past three years. This year we're developing Talos 2.2, [music] our most reliable and technically refined rover so far. The rover itself is developed [music] by specialized subsystems in mechanical, electrical, infrastructure, navigation, arm, and science, each led by dedicated team leaders. [music] Alongside our drone team, develops the aerial vehicle, while our marketing, [music] graphics, social media, and HR teams make sure that our work is communicated, organized, and supported.
>> Beyond Robotics is organized on a systems engineering approach in two main technical systems, >> [music] >> the drone system and the rover system.
>> Systems engineering role revolves around four core areas, the management of requirements, >> [music] >> risks, assembly, integration, testing, and the concept of operations, as well as the preparation of all the deliverables for the European Rover Challenge. While the rover may appear similar to previous iterations at first glance, [music] significant improvements have been made that considerably strengthen our system.
One of the most notable component upgrades was the introduction of a waterproof 3D printed electronics enclosure, [music] enhancing the protection and reliability of the onboard electronics.
>> [music] >> On the software side, both the autonomous navigation system and the robotic arm control software >> [music] >> have been substantially refined, resulting in more robust and precise performance.
These are just some of the advancements that will allow the team to execute [music] operations more quickly and efficiently with the goal of achieving maximum points across all tasks.
>> This year we had one clear goal, to optimize our rover's [music] existing architecture. Instead of starting from scratch, we focused on identifying and resolving specific performance bottlenecks to improve efficiency while keeping the system [music] reliable. We designed a dedicated power transmission mechanism between the wheel axle and our 3D printed wheels, [music] addressing mechanical play and torque inconsistency from previous testing. We designed and manufactured [music] a custom electronics box with thermal management as a core priority. Through thermal simulations, [music] we determined the optimal placement of its components, keeping temperatures under control. A forced airflow system with fans at the inlet and hexagonal outlet vents handles ventilation, while an internal shelf and mounting [music] table create a clean, accessible two-level layout. We fully redesigned the rover's cup [music] to include dedicated configurations for the drone landing platform. Custom 3D printed hinges allow quick, tool-free [music] access to the electronics for faster field inspection. Our 3D printed wheels were deforming down time due to heat and static weight.
>> [music] >> We solved this with targeted repair kits for the honeycomb cavities and custom support stands [music] that keep the rover elevated when not in use.
Finally, we [music] established a structure inspection routine across all mechanical systems, repeated after every testing period to keep the rover competition [music] ready.
>> For the payload subsystem, our main mission was to move far beyond simple functionality. We focused on iterative evolution through extensive field testing. By pushing our system to the limits, we tried to maximize the performance of our two core components, >> [music] >> the drill mechanism and the robot arm.
Starting with the drill, we integrated custom 3D printed bases to increase our maximum drilling depth within the soil.
To optimize the robot arm, testing [music] revealed the need for better performance. We collaborated closely with the electrical and software [music] subsystems to fine-tune motor communication for peak torque, and integrated new metal 3D printed couplers [music] at the joints for increased power transmission.
Additionally, we installed length sensors in every joint to establish a reliable [music] homing position.
Finally, we increased the structural integrity of our end effectors. The probe gripper was specifically redesigned to ensure the collection of probes, whether they are upright or laid [music] flat.
To handle the increased mechanical loads, we transitioned our 3D printed gear mechanisms [music] from standard PLA to PETG carbon fiber, providing the robustness needed for high repetition start.
>> We've elevated the Talos [music] 2.2 software with high-performance features designed to redefine the user experience. This latest iteration [music] integrates intelligent thermal management and precision from control.
We've built advanced calibration routines for our [music] entire scientific suite. By eliminating critical bugs in firmware, we've developed a more robust, reliable, and seamless system.
>> Our 6° of freedom robotic arm is evolving into a more intelligent system this year with major focus on repeatability and autonomous operation.
Current development focuses [music] on refining our base kinematic setup and integrating automatic homing physical end stops for a more reliable startup.
[music] By layering computer vision and number-based control, we to simplify complex tasks such as [music] maintenance panel component detection and localization and move towards fully autonomous manipulation.
>> Talos [music] 2.2 features a hybrid perception and localization system based on sensor fusion and visual slam. The platform combines IMU and wheel odometry data with [music] a single depth camera enabling robust environment perception and state estimation. In addition, GPS data is used as a fallback.
Incorporating advanced autonomous navigation algorithms along with real-time terrain analysis, Talos is able to evaluate the best path forward based on terrain traversability and obstacle avoidance. For mission supervision, [music] map-based visualization methods have been developed.
>> Building on its success [music] last year's competitions, our telecom subsystem leverages a high-speed 5 GHz Ubiquiti [music] U6 meshing for seamless ground-to-rover communication. By utilizing a dedicated antenna mast, we ensure near line-of-sight connectivity [music] across diverse terrains.
>> The electronics team divides operations into two critical domains, high-voltage and low-voltage applications.
>> This allows for a more structured approach to maintaining the rover's electrical integrity in extreme environments.
>> Learning from critical errors during last year's competition, >> [music] >> our team's primary focus for this year has been system reliability and overall robustness. Our new electronics box has been a major step towards that goal.
[music] Not only does it provide superior protection and cooling to the internal circuit boards of the rover, but it also gave us the opportunity to completely overhaul our electrical layout. Our high-voltage team members, which are responsible for integrating this new enclosure, are actively inspecting and replacing any defective wiring or components in order to prevent future electrical failures. For our low-voltage systems, we mainly focus on designing custom circuit boards for [music] both new and existing applications.
Specifically, we developed an improved mobility board centered around a Teensy 4.1 microcontroller. This allows for high-speed communication with our BLDC drivers, providing the user with precise, low-latency control over the rover's movement.
>> The science subsystem is responsible for analyzing Mars geology and linking its terrain history to the potential existence [music] microbial life. This year, our exploration area is characterized by [music] glacial and volcanic volcanic features. At the same time, strong aeolian activity shapes the region, creating a unique interaction between lava, ice, and wind-driven processes. Our rover is equipped with a WAM to analyze atmospheric indicators, while also measuring ground temperature and classifying surface material.
Finally, astrobiological sampling, combined with our geological analysis, will help us better understand the region and evaluate our hypothesis.
>> Meet Infinity [music] 2.0. Our sub system is comprised by a team of six and this year our goal was clear, refine [music] what we built last year, make it smarter and make it tougher.
The foundation remains the same. What changed is the frame. We completely redesigned it using the generative design environment in Autodesk Fusion, replacing last year's X [music] frame with a purpose optimized structure driven by five real world load cases with mass minimization as the objective.
>> [music] >> The result is a 6-in quadcopter frame 3D printed in PETG glass fiber that is 20% lighter and 10% stiffer than Sprint session. [music] >> On the software side, this year was about building a more capable and robust architecture. [music] Our navigation stack runs in real time on the Raspberry Pi powered by algorithms created on MATLAB and compiled as [music] native code using MATLAB coder, eliminating runtime dependencies and significantly improving execution performance on embedded hardware. [music] Our AI-based detection system used for identifying mission targets, the probes, is fully operational and has gone through multiple rounds of real world testing and iterative improvement.
Alongside [music] it, our Rocco marker detection, position keeping routines and ground station GUI continue to serve as reliable [music] tools for autonomous mission execution. Together, these upgrades bring Infinity 2.0 to a new level of autonomy, reliability [music] and repeatability. The system has been validated through both simulation and field testing and we're [music] confident in its readiness for the challenge ahead.
>> So, this is our project.
This [music] is our team.
This is our family.
>> [music] >> See you in Poland.
>> Oh, oh, oh, oh, oh, oh.
Oh, oh, oh.
Oh, oh, oh, oh.
Oh, [music] oh, oh, oh, oh, oh.
Oh, oh, oh.
>> [music] >> Oh, oh, oh, oh.
Oh, oh, oh, oh, oh, oh.
Oh, [music] oh, oh.
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